Design a Polo Shirt

Polo shirts are usually made of knitted cotton instead of woven cloth, usually a piqué knit, or less commonly an interlock knit or using other fibers such as silk, merino wool, synthetic fibers, or blends of natural and synthetic fibers. A dress-length version of the shirt is called a polo dress


To design a shirt you will need to consider the following factors :

1) fabric weight  – is measured in “grams per square meter”
210gsm Jersey (heavy weight)

2) knit or woven fabric – Jersey is a knit used mostly in clothing manufacture.
The fabric can be very stretchy, usually light weight and mostly used to make T-shirts.
Jersey Knit can also be a double knitted jersey (interlock jersey).

Jersey fabrics can fall into the following categories.

a) Single jersey
b) Double jersey
c) Interlock jersey
d) Jacquard jersey
e) Clocqué jersey
f) Stretch jersey


3) shirt style –  Neckline, Long sleeve,..etc

The standard Polo shirt extends to the waistline,

4) size range – mens, womens and kids
mens sizes usually run : XXS, XS, S, M, L, XL, XXL, XXXL, 4XL, 5XL
womens sizes usually run : size 6, size 8, size 10, size 12, size 14, size 16, size 18, size 20, size 22.
Kids sizes usually run  size 2, size 4, size 6, size 8, size 10, size 12, size 14, size 16

5) measurement specifications – when you design a shirt the shirt measurements are critical.

The size measurements cover all areas of the garment such as the body width, body length, neck line, neck to shoulder, under arm and sleeve opening. The most common measurements when you design a shirt, is the half chest measurements.

The “half chest” is the  measurement across the chest of a shirt (armpit to armpit) when laying flat on a table.

6) intended market – sports wear, semi formal, corporate wear and work wear etc

Personalised Polo shirts

Personalised  Polo shirts became popular in sporting and team events in the 1960s. Since then personalised Polo shirts are now common in corporate and small business use were personal names are placed on the front or back of the t –shirt.

Personalised Polo shirts may involve the use of a personal image or names placed on the front
or back of the shirt.  With the advent of “Digital printing” in the 1990s personalised t-shirts have become even more popular.

Create your own Polo shirt
if your need to create your own shirt for a party or event, please email us your full specifications, we can be your once stop shop for all your personalised Polo shirts printing “needs.At JustPoloss.com.au you can personalise your Polo shirt as required, just advise your required colour,  your quantity per ssize, email your design and advise any deadline date. 

JustPolos.com.au  is your one stop shop if you need to create your own custom Polo shirts.




Custom Polos

Custom polos are suitable for individual needs such as parties, fund raisers and marketing events.

There are 6 main factors  which can govern the cost for custom Polos :  
1) The colour of the Polo.  (it is cheaper to print on white shirts than coloured shirts)
2) the number of colours in your image.  (the more colours the more expensive) 
3) the quantity.  (the more you print the cheaper the unit price) 
4) the number of different positions on the shirt. (the more positions the more expensive)
5) shirt material (100% cotton, polyester or blend)  
6) your required size range (do you want kids and adults or just adults only)

Custom Polo printing
We have over 30 years experience in all custom shirt printing and decorating processes, including screen printing, process printing, digital direct to garment printing, vinyl transfers, sublimation and embroidery, also relabeling, bar coding swing tags and poly bag packing service.

As there are so many variables in the decoration and distribution process, to be able to supply you with any quotation I will need to call you and discuss your exact print and distribution requirements.

Different Types of custom Polo shirt printing

1) Screen printing
3) Screen printed transfer
4) Digital ink
5) Digital Vinyl
6) Embroidery
7) sublimation

Some images are best printed using digital printing, while other images are best screen printed, while others are best done as a transfer, all depends on the quantity required at the time of order.

There are 6 main factors which govern the cost for custom Polo shirt printing :   

1) The colour of the Polo shirt.  (it is cheaper to print on white shirts than coloured shirts)
2) the number of colours in your image.  (the more colours the more expensive) 
3) the quantity.  (the more you print the cheaper the unit price) 
4) the number of different positions on the shirt. (the more positions the more expensive)
5) shirt material (100% cotton, polyester or blend)  
6) your required size range (do you want kids and adults or just adults only)